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2002 DC5 Type S
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Discussion Starter · #1 ·
Standards & Service Limits are typically found in service manuals from the factory and inforamtion from the factory service manual should be used first before any other form or source of this information. Once I can find a service manual for the Honda Integra Type R (DC5), I can add specific information into this thread. However, 90% of that information can be found using the DC5 Type S service manual. Please, I am asking please if anyone has information to add to this thread to post it up.

Ignition Coil
  • rated voltage = 12V
  • firing order = 1 - 3 - 4 - 2

Spark Plug
- K20A3 = NGK: IZFR6K11 | Denso: SKJ20DR-M11
- K20A2 = NGK: IFR7G-11K, NGK: IFR7G-11KS | Denso: SK22PR-M11, Denso: SK22PR-M11S
- Gap = 1.0 - 1.1 mm ( 0.039 - 0.043 in )

Ignition Timing ( @ idle check red mark )
  • M/T in neutral : 8 +/- 2 degree BTDC @ 700 +/- 50rpm (K20A2)
  • M/T in neutral 650 +/- 50rpm (K20A3)


Alternator (Mitsubishi)

  • Output = @ 13.5V and normal engine temp. = 90A
  • Coil Resistance = @ 68 degree F (20 degree C) 1.84 - 2.10 OHM
  • Slip-Ring O.D. = 22.7 mm ( 0.89 in ) New
= 21.7 mm ( 0.85 in ) Service Limit
- Brush Length = 19.0 mm ( 0.75 in ) New
= 5.0 mm ( 0.20 in ) Service Limit
- Brush Spring Tension = 3.3 - 4.1 N ( 0.34 - 0.42 kgf, 0.7 - 0.9 lb ) New

Alternator (Denso)

  • Output = @ 13.5V and normal engine temp. = 95A
  • Coil Resistance = @ 68 degree F (20 degree C) 2.2 - 3.0 OHM
  • Slip-Ring O.D. = 14.4 mm ( 0.57 in ) New
= 14.0 mm ( 0.55 in ) Service Limit
- Brush Length = 10.5 mm ( 0.41 in ) New
= 1.5 mm ( 0.06 in ) Service Limit
- Brush Spring Tension = 2.9 - 3.5 N ( 0.30 - 0.36 kgf, 0.7 - 0.8 lb ) New

Starter (Mitsuba)

  • Output = 1.2kW
  • Commutator Mica Depth = 0.4 - 0.5 mm ( 0.016 - 0.020 in ) New
= 0.15 mm ( 0.006 in ) Service Limit
- Commutator Runout = 0.02mm ( 0.001 in ) New Max
= 0.05mm ( 0.002 in ) Service Limit
- Commutator O.D. = 28.0 mm ( 1.10 in ) New
= 27.5 mm ( 1.083 in ) Service Limit
- Brush Length = 11.1 - 11.5 mm ( 0.44 - 0.45 in ) New
= 4.3 mm ( 0.17 in ) Service Limit

Starter (Denso)

  • Output = 1.1 kW
  • Commutator Mica Depth = 0.50 - 0.80 mm ( 0.020 - 0.031 in ) New
= 0.20 mm ( 0.008 in ) Service Limit
- Commutator Runout = 0.02 mm ( 0.001 in ) New Max
= 0.05 mm ( 0.002 in ) Service Limit
- Commutator O.D. = 28.0 mm ( 1.10 in ) New
= 27.0 mm ( 1.06 in ) Service Limit
- Brush Length = 14.0 - 14.5 mm ( 0.55 - 0.57 in ) New
= 9.0mm ( 0.35 in ) Service Limit
- Brush Spring Tension = 13.7 - 17.7 N ( 1.40 - 1.80 kgf, 3.09 - 3.97 lb )
 
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