NEW PARTS PURCHASED : EVERYDAY
Hello K20a.org this is the 1st time I have ever created a build thread, not just on K20a.org but on any website.
Currently the purpose of this build is to get as many miles out of this engine and tranny, providing I add some love into the build. It will be going to my daughter soon. I am REPLACING the Timing System, Oil System, most Mechanical Systems, Gaskets, O-Rings, Bolts, Valvetrain Assembly, and UPGRADING Camshafts, Bolt-Ons, Fuel System, Cooling System, Exhaust System, and Engine Management.
I am slowly reworking the exterior and so far I have ordered a INGS front lip, PCI 4" side skirts, and I have not decided on a rear lip. I need to replace the rear bumper because some douche bag did a hit and run bang up job on me, not crazy damage. I would like to see the new front lip and side skirts installed to get an idea what would line up best with the PCI side skirts. I really like the oem 2002-2004 Type R rear lip, it just looks best.
I am big on oem parts. I am big on mechanical upgrades. My love for road course racing developed in the early 2000's when I got involved in SCAA/NASA schooling (Hyperfest Weekends).
Modifications Done Before 7/1/20
Engine
Engine Parts
Other parts and tools purchased :
Hello K20a.org this is the 1st time I have ever created a build thread, not just on K20a.org but on any website.
Currently the purpose of this build is to get as many miles out of this engine and tranny, providing I add some love into the build. It will be going to my daughter soon. I am REPLACING the Timing System, Oil System, most Mechanical Systems, Gaskets, O-Rings, Bolts, Valvetrain Assembly, and UPGRADING Camshafts, Bolt-Ons, Fuel System, Cooling System, Exhaust System, and Engine Management.
I am slowly reworking the exterior and so far I have ordered a INGS front lip, PCI 4" side skirts, and I have not decided on a rear lip. I need to replace the rear bumper because some douche bag did a hit and run bang up job on me, not crazy damage. I would like to see the new front lip and side skirts installed to get an idea what would line up best with the PCI side skirts. I really like the oem 2002-2004 Type R rear lip, it just looks best.
I am big on oem parts. I am big on mechanical upgrades. My love for road course racing developed in the early 2000's when I got involved in SCAA/NASA schooling (Hyperfest Weekends).
Modifications Done Before 7/1/20
Engine
- 2002 K20A2 Bone Stock Longblock
- Hasport 62A Engine Mounts Driverside & Passenger Side
- Hasport 70A Front & Rear Engine Mounts
- 2002 K20A2 4.3FD 6spd
- Hybrid Racing Shifter Cables
- H&R 20mm wheel spacers (4065640)
- K-Tuned Rear Lower Control Arms (KTD-RL)
- SPC Rear Upper Camber Arms (67230)
- SPC Front Camber Bolts (81280)
- Hardrace Inner Tie Rods Gen2
- Hotchkis Front & Rear Sway Bar End Links (2540)
- Progress 27mm front solid sway bar
- Progress 24mm rear solid sway bar w/ subframe brace
- Blox front subframe Rigid Hard Collars
- PLM rear subframe rigid hard collars
- Hardrace Rear Knuckle Hard Bushings
- Hardrace Trailing Arm Bushings
- PCI Front Spherical Bushings
- Honda jdm DC5-R Shift Knob (54102-S6M-R00)
- Honda jdm DC5-R shift Knob Backing Nut (90310-ST7-Z00)
- Spare Tire (28.6lbs)
- Jack & Tool Kit (5-6lbs)
- Rear Seats Delete (35lbs)
- Rear Seat Belt Delete (12lbs)
- Rear Cargo Screen (3.5lbs)
- All Interior Carpet (13lbs)
- firewall carpet (10lbs)
- All Plastic Trim Below Windows (18lbs)
- Oem Airbox Assembly (11lbs)
- Cruise Control Assembly (4-5lbs)
- AC compressor, AC piping, AC blower asssmebly, AC Intercooler (30lbs)
- Rear Lower Control Arms Minus K-Tuned Arms (3.2lbs)
- Center Console Delete (5lbs)
- Bose Head Unit (7.5lbs)
- Bose AMP (2.3lbs)
- Bose Subwoofer (6.8lbs)
- All Four Speakers (3.2lbs)
- Oem Cat Delete (17lbs)
- Intake Manifold Support Area (1-2lbs)
- Soundproof Material (30-35lbs)
- Hood Liner (3.5lbs)
- Glovebox (3lbs)
- Aluminum Lug Nuts (?)
- 05-06 oem DC5-S Front Upper Strut Bar (74180-S6M-L50)
- Chromoly 1.25" pipe upper front strut bar Adjustable
- Custom fabricated Lower A-Pillar, Lower Firewall Braces ** Modified from a steel DC5 Type S B-Pillar Mid Bar**
- OEM JDM Aluminum DC5 Type R Lower B-Pillar Mid Brace
- Radiator Housing & Vertical Bulkhead Stitch Welded w/ Bulkhead Bracing
- Chassis kicker bracing at front subframe mount areas
- Custom Race shock absorber/fender bracing
- heavy chassis gussets added at lower B-pillar, Aluminum schedule 80 pipe bracing to upper B-Pillars> Lower B-Pillars> Rear Upper Strut Towers> Rear Gusseting added> Rear Chassis Brace added (this is the plan)
- Stitch welding Throughout & Typically Repeated Areas and Obvious Weak Areas
- rear chromoly bar above upper rear strut tower welded below C-pillar
- TL OEM Front Strut Bar fabbed for the rear upper strut bar
Engine Parts
- Toda Heavy Duty Timing Chain
- Drag Cartel Billet Timing Chain guides
- 2007 Z3 upper chain guide
- Honda oem PRB Oil Pump (15100-PRB-A01)
- Honda jdm 02-06 DC5-R Oil Dip Stick (15650-PRC-004)
- Honda oem jdm DC5-R Crankpulley (13810-PRC-003)
- Honda oem Crank Pulse Plate (13622-PNA-003)
- Drag Cartel DIC
- Type S VTC cam gear
- Type S Exhaust cam gear
- Honda oem Valve Cotters (14781-PRB-A02)
- Honda oem Valve Stem Seal A (12210-PZ1-004)
- Honda oem Valve Stem Seal B (12211-PZ1-004)
- Supertech Dual Valvesprings
- Supertech Ti Valve Retainers
- Honda oem TDC Camshaft Sensor (x2) (37510-PNB-003)
- Honda oem Crankshaft Seal (43x58x7) (91212-PNC-004)
- Honda oem Chaincase O-Ring (91302-PNA-004)
- Honda oem Camshaft Sensor O-Ring (15x1.9) (91333-PNA-003)
- Honda oem Camshaft Pulse Plate (14113-PNA-003)
- Honda oem Camshaft TDC Pulse Plate (14114-PNA-000)
- Honda oem 14mm Camshaft Seal Bolt (x2) (14115-PNA-000)
- ARP Head Studs (ARP-208-4701)
- Honda oem Oil Chain (64L) (13441-PCX-004)
- Honda oem Oil Chain Guide (13460-PNC-004)
- Honda oem Oil Chain Shaft Tensioner (13450-RAA-A02)
- Drag Cartel Chain Guide (DC-LWR-GUD)
- Honda oem PRB TCT (14510-PRB-A01) [ back up ]
- Honda oem Cam Chain Tensioner Bolt (90003-PNA-000)
- Honda oem Oil Seal (43x58x7) (Nok) (91212-PNC-003)
- Honda oem Knock Sensor (30530-PRB-A01)
- Honda oem Oil Pressure Switch (37240-PTO-014)
- Honda oem Block Drain Sealing Washers (28mm) (x2) (90401-PR4-000)
- Honda oem Valve Cover Gasket (12341-RTA-000)
- Honda oem Valve Cover Washers (90441-PNA-010)
- Honda oem Cap Nuts (6mm) (90213-PH3-000)
- Honda oem Spark Plug Seals (30522-PFB-007)
- Honda oem Oil Cap O-Ring (15613-PC6-000)
- Honda oem Coil Packs (30520-RRA-007)
- Honda Denso Spark Plugs (SK22PR-M11S)
- Honda oem VTC Oil Control Valve Assembly (15830-RBB-003)
- Honda oem VTC O.C.V.A. Sealing O-Ring (15832-PNA-023)
- Honda oem VTC Filter Assembly (15845-RAA-A01)
- Honda oem VTEC Spool Valve Assembly (15810-PRB-A03)
- K-Tuned P.S. Relocation Kit (KTD-PSP-204)
- K-Tuned K-series Side Mount Pulley (KTD-SMP-K20)
- Hasport Steel Front Engine Mount (70A) (HP-DC5FRM)
- Hasport Billet Rear Engine Mount (70A) (DC5RR-62A)
- Hasport Billet Left Hand Mount (62A) (DC5LH-62A)
- Blox Oil Filter Relocation Kit (BXSS-)
- Exhaust Venturi Vacuum Fitting for custom PCV Assembly
- Hybrid Racing Silicone Oil Cooler Hoses (HYB-OCH-01-05)
- K-Tuned Billet Shifter Arm (KTD-BIL-ARM)
- Type S OEM Slave Cylinder
- K-Tuned SS Clutch Line W/ Fittings (KTD-CLK-001)
- Honda oem Shifter Cable Wire Washer Assembly (54118-S10-000)
- Honda oem Split Pin (2.0x22) (94201-20220)
- Honda oem Split Pin (2.0x35) (94201-20350)
- Hybrid-Racing Race Spec Shifter Cables (HYB-SCA-01-05)
- Hybrid-Racing Heavy Duty Honda Transmission Detent Springs (HYB-DTS-01-03)
- Honda jdm DC5-R Chromoly 10.4lb Flywheel (22100-PRC-003)
- Honda oem Flywheel Bolts (12mm) (90011-PNA-B00)
- Honda oem Clutch Bushing (21x24x8) (22103-PNA-004)
- Exedy Stage 1 Clutch (KHC10)
- Honda oem Passenger Axle Seal (35x58x8) (Nok) (91206-PL3-003)
- Honda oem Driver Axle Seal (40x56x8) (Arai) (91205-PL3-B01)
- Honda oem Shift Arm Cover (24479-PPP-000)
- Honda oem Select Stopper Plate (24467-PPP-000)
- Honda oem Trans Cap Breather (21396-P20-000)
- Buddy Club Racing Spec Quick Shift (BC08-RSS-H004) 40-50% Improvement. Modified With PRB Type S bearings to run K-Tuned Billet Shifter Arm w/ upgraded spring
- MTEC Industries Race Shifter Springs w/ Pivot Ball ( 1st & 2nd gear )
- MFactory LSD
- OEM Diff Bolts
- BC Racing BR Type Coilovers 30-Way, Adj. Camber Tophats (01-06 Acura DC-5)
- Hardrace Extended Roll Center Adjusters 12mm (6476)
- Hardrace Adjustable Inner Tie Rods
- SHG Steering Rack Limited Locking Slider (SHG.P.RACKSLIDELL)
- Honda oem Tie Rod Lock Washer (53536-S5A-900)
- Hardrace Outer Tie Rods (8144)
- SPC Front Camber Bolts (81280)
- Honda oem Steering Box Mounting (53685-S6M-000)
- Blox Racing Subframe Rigid Collar Kit (BXSS-20603)
- PLM Rear Subframe Rigid Hard Collars
- Honda oem Subframe Bolts (90175-S5A-000)
- Honda oem P.S. Rack Bracket Bolts (90455-S5A-003)
- Mugen P.S. Hard Bushings 6pc. (53685-XK5-S0N0)
- Hardrace Rear Knuckle Hard Rubber Bushings
- B&B Performance Modified RRC IM
- Maxbore OEM TB overbore 65mm x 70mm
- K-Tuned 70mm TB Tapered to 74mm ID (KTD-70K-DBP)
- K-Tuned TPS Hall Effect (KTD-TPS-HES)
- Honda oem Map Sensor (37830-PGK-A01)
- Honda oem Map Sensor O-Ring (37835-PGK-A01)
- Honda oem Map Sensor Screw Washer (5x20) (93892-05020-08)
- Honda oem IVAC Rotary Air Control Valve Set (16022-PRB-A02)
- Honda oem Purge Control Solenoid Valve Assembly (36162-PNC-005)
- Honda oem P.C.S.V.A. O-Ring (36221-PNC-005)
- Honda oem P.C.S.V.A. Screw Washer (93892-05012-08)
- Custom 70mm x 3.5" concentric reducer
- K-Tuned 3.5" Velocity Stack Filter Combo (KTD-VST-C35)
- K-Tuned Intake Air Temp Sensor Adapter Weld Fitting (KTD-IAT-ADA)
- 3.5" Aluminum (1/8" wall thickness) Intake Tubing, 24" long
- 3.5" Aluminum (1/8" wall thickness) 180deg Extra Long Radius, 24" length
- Mishimoto 3" Coupler black (MMCP-30SBK)
- 2017 Honda Civic Type R Hood Air In Assembly (74160-TGH-A00ZD)
- SSR RSX 421 SS Header
- Honda oem Header Gasket (18115-PNB-003)
- Vibrant SS 2.5" V-Band Clamp (VPE-1490)
- Burns Stainless Megaphone 2.5" In, 4.5" Out, 14.5" OAL, 8deg 304SS (MEG25045SS) *** It is being cut at 3.5" DIA in length
- Burns Stainless Short Transition 304SS 4" to 3" (RD-300-16-304-S)
- Vibrant 3" x 6" Long SS Flex W/ Braided Liner (VPE-63006)
- Summit Racing 3" SS Premium V-Band Clamp (x2) (SUM-697300)
- Summit Racing 3" 409SS by 48" long Exhaust Tubing (SUM-640130-1)
- Summit Racing 3" 180deg Bend 6" Radius, 10.75" Legs Tube (SUM-622005-SS)
- Vibrant 3" SS Ultra Quite Straight-Thru Resinator (VPE-1142)
- Vibrant 3" SS Stealth Straight-Thru Muffler (VPE-1147)
- Vibrant 45deg Oxygen Sensor (x2) (VPE-1193A)
- Summit Racing SS Exhaust Hanger Hardware (x8) (WLK-35411)
- Acura RDX 410cc Fuel Injector Assemblies (16450-RWC-A01)
- Acura RDX Injector Clips (16451-PLC-000)
- K-Tuned RDX Injector Clips & Pigtails (KTD-RDX-CB)
- AEM 340lph Fuel Pump (50-1000)
- Fuelab Fuel Filter, 40 Micron SS Element, -6AN Inlet/Outlet (81811-1)
- Vibrant Inline 3pc. Fuel Filter Set -6AN (VPE-16736)
- Vibrant -6AN Check Valve (VPE-11187)
- Vibrant Alum -6AN ORB Slimline Port Plug (VPE-10992)
- Vibrant -6AN Flare x -6AN Straight Cut (x2) (VPE-16826)
- Vibrant -6AN 90deg Swivel Hose End (x4) (VPE-21906)
- Vibrant -6AN Straight Swivel Hose End (x7) (VPE-21006)
- Vibrant -6AN Union (x3) (VPE-10702)
- K-Tuned -6AN to 1/4" Female EFI (KTD-14-EFI)
- Vibrant -6AN (0.34"ID) 10' Black Nylon Braided Flex Race Hose (VPE-11966)
- Vibrant -6AN x 3/8" female Quick Disconnect (VPE-16886) fuel tank supply conversn
- Mugen 1.3 Radiator Cap
- Speed Factory Tuck Radiator (SF-06-TuckedRad)
- Speed Factory Tuck Radiator -16AN Hoses & -16AN fitting package (SF-04-048)
- Hybrid Racing Adj. Thermostat
- K-Tuned Coolant Temp Sensor Fitting Port (KTS-GF-307)
- EBC Ultimax Front Rotors (RK1473)
- EBC Premium Rear Rotors (RK7128)
- EBC Green Front Brake Pads (DP21254)
- EBC Yellow Rear Brake Pads (DP41193R)
- Stoptech SS Front Brake Lines (805890389774)
- Stoptech SS Rear Brake Lines (90540502)
- Autometer Oil Pressure Gauge, 0-100psi, Ultra-Lite (105-4321)
- Autometer Water Temp Gauge, 100-250degF, Ultra-Lite (105-4337)
- Autometer Oil Temp Gauge
- Autometer Voltage Gauge
- Autometer Intake Temp Sensor Gauge
- Odyssey PC680 Battery Metal Jacket (0769-2017)
- Keep It Clean Battery Kill Switch (KCW-10639)
- Odyssey Universal Terminals (3217-0006)
- Honda oem Water Pump (19200-PRB-A01)
- Honda oem Water Pump Gasket (19222-PRB-A01)
- Summit Racing -16AN Male Aluminum Weld In Bung (SUM-220064)
- Earls -10AN Male Aluminum Weld Fitting (x7) (EAR-997110ERL)
- Earls -6AN Male Aluminum Weld Fitting (x2) (EAR-997106ERL)
- Summit Racing -6AN Male Steel Weld Bung (x2) (SUM-220023)
- Vibrant 3/8" ID Hose Barbed Weld On Bung (x2) (VPE-11181)
- Moroso -16AN ORB x 1.25" Hose Aluminum Fitting (63521)
- Moroso 3/8" NPT Female Aluminum Weld Bung (68900)
- Summit Racing -10AN 45deg Twist-Tite Barb Hose (x2) (SUM-220708-N)
- K-Motor -10AN x M14x1.5 PCV Delete Fitting (CS-60AR-4SZD)
- Honda oem PCV Valve (17130-PRB-A01)
- Aeroflow M14 x 1.5 Aluminum Weld Bung (x2)
- Honda Drain Plug Washer (14mm) (94109-14000)
- Vibrant 3/4" ID Barbed Hose Aluminum Weld On Bung (x3) (VPE-11184)
- Vibrant -10AN (0.56"ID) 10' Black Nylon Braided Flex Race Hose (VPE-11970)
- Honda oem Power Steering Oil Tank Bracket (53777-S6M-000)
- Speedmaster 2.20" dia x 0.7" depth Push-In Air Cleaner (PCE104-1090)
- Wildside Composites Carbon Fiber Sheet (26" L x 14.5" W x 0.09" T) (WSO-WS9033)
- Fragolia # 16 x 1 - 5/16 - 16AN (16) (495119-BL)
- Amazon $75 K20 Upper Coolant Housing W/ Filler Neck & -16AN (KP57901)
- Vibrant (#22904) 4AN push on 90deg swivel hose end (qty. 2)
- Aeroquip (#AER-FBM2002) 4AN x 1/4" NPT adaptor (qty. 1)
- Summit Racing (#SUM-220451B) 4AN x 1/4" NPT 90deg elbow (qty. 1)
- K-Tuned 6AN x 1/4" female EFI (qty. 1)
- Vibrant 6AN x 3/8" female quick disconnect (qty. 2)
- Vibrant (#21906) 6AN 90deg swivel hose end (qty. 5)
- Vibrant (#21006) 6AN straight hose end (qty. 7)
- Vibrant (#10702) 6AN union (qty. 3)
- Vibrant (#10732) 6AN female 90deg union (qty. 1)
- Vibrant (#10792) 6AN Tee (qty. 1)
- Vibrant (#16746) 6AN shut-off valve (qty. 2)
- Vibrant (#26002) 6AN hose x 3/8" NPT male hose end (qty. 1)
- Summit Racing (#SUM-220675B) 6AN gauge adapter (qty. 1)
- Vibrant (#11533) 8AN male banjo M12 x 1.5 bolt (qty. 1)
- Vibrant (#11187) 8AN gas check valve (qty. 1)
- Vibrant (#11190) 8AN male check valve (qty.1)
- Vibrant (#21008) 8AN staight swivel hose end (qty. 4)
- Vibrant (#21408) 8AN 45deg swivel hose end (qty. 2)
- Vibrant (#26004) 8AN hose x 3/8" NPT male straight hose (qty. 1)
- Russel (#610175) 8AN 90deg swivel hose end (qty. 1)
- Vibrant (#22010) 10AN push on straight swivel hose end (qty. 5)
- Vibrant (#22910) 10AN push on 90deg swivel hose end (qty. 5)
- Vibrant (#10715) 12AN female 45deg union elbow (qty. 2)
- Vibrant (#24012) 12AN hose x 12AN male hose end (qty. 2
- Vibrant (#16841) 12AN flare x 12AN straight cut O-ring (qty. 3)
- Vibrant (#11181) 3/8" ID barbed weld-on (qty. 2)
- Vibrant (#11184) 3/4" ID barbed weld-on (qty. 3)
- Earl's Aluminum 6AN weld-o-let (qty. 7)
- Earl's Aluminum 8AN weld-o-let (qty. 3)
- Earl's Aluminum 10AN weld-o-let (qty. 6)
- All Star Steel 6AN weld-o-let (qty. 4)
- Moroso (#68900) 3/8" NPT Aluminum weld-o-let (qty. 2)
- Odyssey PC680 Metal Jacket 15lb Battery (8lbs)
- Honda oem DC5-R Aluminum Front Bumper (7lbs)
- Honda oem DC5-R Aluminum Rear Bumper (9lbs)
- Sound Deadening Removal
Other parts and tools purchased :
- SS Feeler Gauges 0.03 mm - 1 mm (HT0868)
- Clockwise Tools Digital Indicator 0 - 1" / 25.4 mm (DIGR-0105)
- Honda HN Moly Paste (M77) 2.65 oz. (08798-9013)
- SPC Valve seal install punch
- Versa Chem Connector & Spark Plug Boot Grease 0.25 oz. (15309)
- Honda 5999 Ultra Flange II 4 oz. (08718-0009)
- Hondabond HT 1.9 oz. (x2) (08718-0004)
- Cyclo Dielectric Grease 3 oz. (C-706)
- Imperial Tube Bender Triple Head Head 180 deg (470FH)
- VHT High Temp Wrinkle Plus 11 oz.